Custom Lenses with Urethane Casting

Broadview runs low volume production for industry leader in high-design landscaping furniture and advanced LED lighting, Landscape Forms. This saves major tooling dollars, and allows the company to offer customization options to itโ€™s customer base of universities, airports, and large corporations.

The Sentinel Bollard, for example, is often ordered in low quantity batches with a custom colored light lens so that a company can translate their cohesive brand look throughout their campus, which makes manufacturing a huge challenge.

In addition to below-minimum quantity orders and frequent color changes, this piece is difficult to mold. Because of itโ€™s thick side walls and structural inserts, it would take an enormous investment to make hard tooling for a part like this.

Broadview overcomes these manufacturing challenges using a highly crafted urethane casting process.


Daniel Arnold